Textile and clothing brands open a new chapter in “Future Factory”
From fabric cutting to finished garments, it can be completed in as little as 5 minutes. This is the speed that the digital age should have. In the workshop of Jiadu Garment Technology Group (hereinafter referred to as “Jiadu Garment Factory”) in Yingangdong Industrial Park, Changpo Town, Gaozhou, Guangdong Province, when the fabric enters the warehouse, AI imaging is used to automatically inspect the fabric, and an automatic positioning car is used to Transporting fabrics between floors, using computer software to control the laser cutting process, comprehensively upgrading the hanging system and sewing molds… From a piece of fabric to a finished garment, the factory’s garment-making process is full of technology.
In the fabric workshop, each bundle of finished cuts has a QR code label. The person in charge of Jiadu Garment Factory said that by scanning the QR code, all the information about each bundle of fabrics can be traced back to the source. The production system can generate statistical reports on production timeliness, overdue orders, turnover days, production capacity, code breaks, and deductions through data collection in the four stages of sample production, cutting, sewing, and finishing.
Instead of relying on reports and faxes, information such as clothing production progress, production capacity, and number of shipments can be seen in real time. Through data analysis and algorithms, the production and delivery process can be accurately arranged… It is understood that in March last year, Jia Jia Du Garment Factory and China Unicom Maoming Branch signed a “5G + Smart Factory” strategic cooperation agreement, marking the beginning of the two parties’ construction of Gaozhou City’s first 5G smart factory.
This is also a microcosm of the digital transformation of the textile and apparel industry. Similar changes are gradually taking root and sprouting in all aspects and corners of the industry.
In the Intelligent Manufacturing 5G factory in Ningbo Youngor Garment City, the real-time updates of various order data can be seen at a glance from the display screen of the data operation center. Playing the role of “industrial brain”. It is understood that Youngor’s “Future Factory” has pioneered smart clothing manufacturing and achieved multi-variety, small-batch, personalized and customized flexible production. It not only greatly improves production efficiency, but also can flexibly respond to changes in the upstream and downstream markets. It has strong core competitiveness in the clothing industry chain and supply chain, which has become a strong backing for brand development.
March every year is the peak production season for the textile and garment industry. In Zibo, Shandong, the new production line built by Lutai Textile Co., Ltd. for Jingdong Manufacturing has been put into operation. The person in charge of the company said that the platform’s big data can provide timely feedback on user needs and guide factories to gain a more comprehensive understanding of the market. It is understood that a shirt jointly developed by Jingjing Tokyo Manufacturing and Luthai through the C2M (consumer-driven manufacturing) model ranks among the top sales of similar products. Use platform channels to directly connect production and sales to help companies develop domestic sales markets.
Industry insiders said that the “factory partner” model of allowing more Internet platforms, channel providers, and suppliers to become partners and turning the supply chain into a value chain is becoming “popular” in the apparel industry.
Through the industrial Internet, every piece of clothing and fabric has an “ID card”, and flexible manufacturing has become widely popular. Importing consumption data to capture potential demand, more and more manufacturers are focusing on user experience… “While solidly promoting the upgrading of the industrial foundation and modernizing the industrial chain, we must fully unleash the amplification and amplification of digital technology on industry development. The superposition and multiplication effect makes the key variable of technological innovation the largest increase in industrial development.” said Chen Dapeng, President of the China Garment Association.
With the deep integration of information technology and the traditional textile and garment industry, emerging Internet technology is constantly promoting the transformation and upgrading of traditional industries. At the same time, it has also become an important factor in enhancing corporate brand value.
According to industry insiders, 5G’s low latency, large bandwidth, and wide coverage provide convenience for realizing the layout of the Internet of Things and building intelligent production workshops. “5G can effectively solve the problem of network delay and provide new ideas and options for future deployment of campus networks. For Youngor, real-time data collection is more convenient and efficient.” said the person in charge of Youngor.
Intelligent manufacturing is the engine for the development of today’s textile and apparel industry, and it is also the only way for brand companies to move towards high quality development in the entire industry chain. It is understood that many well-known clothing companies in the industry are also trying to cooperate with Internet platforms and channel providers to integrate emerging technologies such as 5G and carry out digital upgrades. “This is not only a period of conversion of old and new driving forces in the apparel industry, a period of transformation of development models, but also a period of transformation of consumer demand.” Sun Ruizhe, President of ChinaTextile Industry Federation, held a meeting in Beijing recently At the 2023 China Apparel Forum, it was stated that through digital technology, the apparel industry continues to tap its own momentum to achieve empowerment, intelligence, and value.
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