Zaozhuang textile industry seeks to break through with “intelligent transformation and digital transformation”
In the past few days, rows of carding machines have been running at high speed in the production workshop of Zaozhuang Runfeng Textile Technology Co., Ltd. (hereinafter referred to as “Runfeng Textile”). “In the past two years, we have benchmarked against the cutting-edge of science and technology, deeply promoted technological transformation, and strived to improve the level of equipment automation.” Dong Hongliang, head of Runfeng Textile, said that the current number of employees per 10,000 spindles has been reduced from 80 to 20, and the efficiency of the carding machine has been improved. to twice its original size.
The textile and clothing industry is one of the six characteristic industries in Yicheng District, Zaozhuang City. In order to further extend the industrial chain and promote the development of textile industrial cluster, Yicheng District uses the “chain length system” as a guide to drive the agglomeration of factors, stimulate investment growth, and attract technological content through project attraction. Runfeng Textile, which has high technology and strong driving ability, has entered the company.
“Through technological improvement, product innovation, and quality upgrading, we will create intelligent and intensive production covering carding, drawing, roving, spinning, winding, etc. system, and strive to make products meet the diversified needs of the market.” Dong Hongliang said that the company focuses on building a research and development platform and constantly develops new products with high technological content, good market prospects, and high added value, opening up sales space in domestic and foreign markets.
Runfeng Textile’s 50,000 spindle production project has a total investment of 500 million yuan, covering an area of 45.7 acres and a factory area of 20,000 square meters. It specializes in the research and development, production and sales of high-end yarns. The land used for this project was originally used by a transformer manufacturing enterprise. Tanshan Street in Yicheng District implemented a new project to revitalize industrial land and free up resources and space for the implementation of the project.
The textile industry is an important part of Zaozhuang City’s industrial economy and has a development history of more than half a century. For traditional industries such as textiles, Zaozhuang guides production companies to change production models to seek breakthroughs, seeking motivation from “intelligent reform” and vitality from “digital transformation.”
Faced with the urgent need to upgrade the industry, Shandong ZhengkaiNew Materials Co., Ltd. began to implement technological transformation in 2018 and cooperated with Haier Kaos to build 20 Smart spinning factory with thousands of spindles and multiple varieties. Thanks to Haier Kaos’ core technologies such as big data, cloud computing, and industrial Internet, Shandong Zhengkai New Materials Co., Ltd. can achieve digital transformation from multiple dimensions of supply, production, and sales, and achieve the goal of reducing costs, improving quality, and increasing efficiency. Target.
“In terms of production employment, we have about 30 people per 10,000 spindles. Compared with differentiated spinning enterprises in the same industry, the employment is significantly reduced.” He Shengjun, the person in charge of Shandong Zhengkai New Materials Co., Ltd. said, “At the same time, production Efficiency has increased by 30%, the R&D cycle has been shortened by 40%, energy consumption has been reduced by 17%, and product quality has been steadily improved.”
After a series of intelligent transformation, Shandong Zhengkai New Materials Co., Ltd. has compressed the seven traditional spinning processes into five processes, and realized enterprise-level industrial Internet interoperability between the processes, becoming the first multi-variety company in China. Smart spinning factories can realize multi-pin clock, small batch, and large-scale customized production.
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