A yarn is activated by “number”
“Thousands of people yarn, ten thousand people cloth” used to be everyone’s common impression of textiles. On May 4, when the reporter walked into the digital spinning workshop of Xiajin Renhe Textile Technology Co., Ltd., he saw that apart from the sound of machines running, there were only a few textile workers. The production status of the entire factory was clear at a glance on the master control platform. This is thanks to the company’s MES system and digital intelligent spinning online monitoring system.
Looking at the operation status of each textile machine flashing on the company’s large data screen, Li Zongzhi, general manager of Xiajin Renhe Textile Technology Co., Ltd., said with emotion: “Two years ago, in order to understand these data, we assigned a special team to each shift 8 meter reading workers. Not only the error rate is high, but the efficiency is also very low. It usually takes 24 hours to know the operation of the machine.” According to him, the average doffing time has now been shortened from 8.54 minutes per time to 7.41 minutes. minutes/time, the annual output is increased by 118 tons, and the annual production capacity is increased by more than 30%. Under the current scale, the annual gross profit can be increased by 177,000 yuan; from the system data analysis, when producing the same variety, the power consumption of different machines varies by 15 More than %, through the investigation of high energy consumption machines, the electricity consumption was reduced by 2% a year, saving 417,600 yuan in electricity bills a year.
Cotton textile is a traditional industry in Xiajin County. The annual output value of more than 160 cluster enterprises exceeds 10 billion yuan. A simple and efficient quality inspection system is an important guarantee for textile enterprises to improve production efficiency. How does cotton textile, as a traditional industry, integrate with digital? From the human eye to the “intelligent eye”, the digital quality inspection system makes it impossible for defects to hide, making quality more secure. As a result, a precise round of digital “make-up lessons” was carried out in the Xiajin textile industry.
This round of “make-up lessons” aims to achieve human-machine “dialogue” and data interconnection, and generally does not involve equipment updates. Enterprises only need to install sensors, code scanners, displays, etc. to solve the problem of “deaf, dumb and blind” equipment and materials and realize data collection; through software systems, they can realize the interconnection and interoperability of production, procurement and sales data; and then through system applications , install intelligent terminal systems with different permissions from the operation level, management level to the decision-making level to realize enterprise digital management.
Data interconnection activates productivity. Data shows that the pilot Renhe Textile “Digital Intelligent Spinning Online Monitoring System” can effectively track the entire production process and can reduce production costs by 12%. It has been rated as a provincial “Typical Application Scenario of Industrial Internet”. Xiajin New Fashion Textile Co., Ltd. has launched the “Flyshuo Intelligent Knitting MES Management System” platform. The number of 10,000 yarn spindles has been reduced from 40 to 25. The yarn quality has been continuously improved, and it has established long-term cooperative relationships with customers such as Fila and Youngor. , recognized as a municipal “smart factory”. Shandong HongtaidingNew Materials Technology Co., Ltd. adopts DCS control system to effectively realize automation and intelligentization, and was rated as Municipal “Digital Workshop”.
“Such a brand-new transformation is highly professional and requires the help of the government’s ‘promising hand’.” Zhao Zhida, deputy secretary of the Xiajin County Party Committee and county magistrate, introduced that the county focuses on industrial structure adjustment and gives full play to “platform +” The guiding effect of “funds” is to promote the improvement of quality and efficiency of traditional industries through the introduction and transformation of key equipment and technologies. The textile industry in Xiajin County has typical characteristics of subdivided industries. Many companies are equipped with similar equipment, use similar processes, and produce similar products. This means that if you “try out a batch”, you can “drive a whole batch”. At present, the equipment automation rate of textile enterprises in the county has reached more than 75%, and the employment has dropped to less than 30 people per 10,000 spindles, saving more than 60% of labor costs compared with before the transformation.
“Requiring productivity from data is the only way to optimize and upgrade traditional industries. We must be determined, follow the trend, and make a difference.” Sha Shuhong, secretary of the Xiajin County Party Committee, said, “Leading enterprises to take the step forward more easilyIntelligent manufacturingThe first step – digital transformation, achieving greater benefits with less investment.”
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