Jiangxi Yudu: Building a high-quality, high-end textile and apparel manufacturing base
Before the 1980s, every village in Yudu County, Ganzhou City, Jiangxi Province had blacksmiths, carpenters, masons, and bamboo craftsmen… The craftsmen in Yudu traveled far and wide with their exquisite skills, making Yudu The “Three Hammers and Three Craftsmen” (“Three Hammers” refers to the hammer for making iron, the hammer for mending pots and pots, and the mallet for playing cotton; “Three Craftsmen” refers to carpenters, masons, and bamboo craftsmen) became famous all over the world. . It is worth mentioning that the city’s tradition of cotton spinning and sewing continues. Since the 1980s, more people in Yudu County have begun to work in factories along the coast, mostly engaged in garment production. The team has continued to grow, accumulating a large number of employees for the development of the textile and garment industry in Yudu County.
According to incomplete statistics, currently 1 in 3 people in Yudu County is engaged in textile and clothing work. Recently, the Yudu County Party Committee and County Government have made a strategic decision to create a “Fashion City” brand. How does Yudu County continue to tell the story of the textile and garment industry?
01
Enhance the added value of the brand and promote the clothing industry to become “high-end, sophisticated”
In Yudu, high-end brands and fashionable shopping experience stores have made this famous Chinese brand clothing manufacturing city famous. In recent years, Yudu County has followed the development direction of “high-end, chain-group distribution” and has promoted the high-end textile and clothing industry through measures such as “planning to lead, building a strong platform, attracting big talents, cultivating leaders, and completing the chain” to promote the high-end textile and clothing industryQualitydevelopment has stood up as the “backbone” of Ganzhou’s textile and garment industry belt in the core area of the capital, showing a good trend of “strong momentum, comprehensive platforms, rapid transformation and sufficient stamina”, and is one of the “ten The Fourth Five-Year Plan continued to promote the development of the textile and garment industry, accumulated strong development potential, and achieved fission development on the new journey. As of now, there are more than 3,000 textile and garment companies in Yudu County. The industry’s output value will reach 60.2 billion yuan in 2021, and is expected to exceed 80 billion yuan in 2022. Yudu County focuses on the goal of “200,000 employees and 100 billion yuan in output value”, focusing on the new economy, new business formats, and new drivers, and has launched a set of transformation and upgrading of traditional industries. , in accordance with the idea of ”manufacturing rises and extends to both ends”, ten major public platforms for textile and clothing such as intelligent manufacturing bases, design centers, and clothing colleges have been planned and constructed, nine of which have been completed and operated. “We have introduced the global FDC fabric library, built the Jiangxi Textile and Garment Product Quality Supervision and Inspection Center (Yudu), planned an intelligent manufacturing base of 10,000 acres, and also introduced Shenzhen Wenda Cross-BorderE-commerce, Alibaba International Station and other platforms.” Yang Haifeng, member of the Standing Committee of the Yudu County Party Committee and deputy county magistrate, said. It is understood that in terms of enterprise business model, Yudu County has changed from the past clean processing (only sewing, corporate profits of 5% to 10%) to FOB (contracting work and materials, corporate profits of 15% to 20%), ODM (on-board manufacturing) Brand, corporate profit 30% to 40%), independent brand (corporate profit more than 50%) transformation. At present, 110 companies in the county have transformed into FOB, 50 companies have transformed into ODM, and 42 new independent brands have been added. The added value of brands continues to increase, and corporate profits have increased by 3 to 5 times. In terms of industrial development model, Yudu County has adopted the “central factory + satellite factory” model, focusing on incubating 20 central factories and driving 500 satellite factories every year to comprehensively improve the overall production scale and production technology level of the textile and garment industry. Not only that, Yudu County focuses on the entire textile industry and adds new momentum to the development of the garment industry. In recent years, the China Garment Forum Innovation Summit and the Second China (Ganzhou) Textile and Garment Industry Expo have been successfully held in Yudu County, bringing new momentum for development of the county’s textile and garment industry. At the same time, Yudu County has carried out in-depth cooperation with Beijing Institute of Fashion Technology, Wuhan Textile University, and Jiangxi Institute of Fashion Technology, and established the “Beijing Institute of Fashion Technology (Yudu) Training Center”, “Wuhan Textile University Yudu Denim Industry Research Institute” and “Yudu Textile Garment Industry Research Institute” has played an important role in introducingtalents and cultivating talents.
In addition, Yudu County is accelerating ecological reconstruction, chain development, and cluster agglomeration, moving towards creating a high-end clothing high-quality manufacturing base with “the best technology, lowest cost, fastest speed, and shortest journey” and a capital worth 100 billion yuanIndustrial cluster goal is moving forward.
02
Intelligent manufacturingUpgrade to create a characteristic sportswear manufacturing base
Walking around the urban and rural areas of Yudu today, textile and clothing companies can be seen everywhere, and “intelligent manufacturing” and “fashion in the capital” have become high-frequency words in people’s conversations. At present, Yudu County takes the characteristics of clothing culture as the main body to create a high-end fashion manufacturing town with modern clothing industry development, suitable for industry, living and tourism. It is equipped with a clothing culture park, clothing culture exhibition hall, clothing-themed parent-child tours, and innovative catering Places such as this have constructed a scene that carries the aesthetics of fashion life, red cultural tourism, and textile and garment industry experience, gradually forming a new landmark for industrial tourism and fashion consumption.
In order to promote the high-quality development of Yudu’s textile and apparel industry during the “14th Five-Year Plan” period, Yudu County has studied and proposed the development target direction, action plan, key projects and safeguard measures from 2022 to 2024 to promote Yudu’s textile industry The clothing industry develops healthily and strives toBuild Yudu into a “world-class textile and apparel high-end high-quality manufacturing highland” and a “national textile and apparel industry intelligent manufacturing demonstration zone” to create a new highland for Made in China fashion discourse.
Where does Yudu get the confidence to create a new high ground for Chinese-made fashion to have a say? In recent years, Yudu County has promoted the application of advanced clothing manufacturing equipment, promoted the construction of enterprise digitalization and intelligent factories, developed and expanded “digital intelligence” capabilities based on the new 5G Internet technology, and gradually Form an automated and intelligent integrated management system covering the entire process of body measurement, design, processing, testing, warehousing, logistics, customer service, etc. to enhance the level of intelligent manufacturing in Yudu’s textile and apparel industry. Yudu County relies on the construction of a new smart city to build an industrial brain with the textile and clothing industry as the first line. The construction includes industrial economy monitoring and auxiliary analysis systems, production energy consumption andEnvironmental protectionIndustrial big data including application modules such as monitoring platform, enterprise comprehensive evaluation system, industrial geographical information portrait, core industry chain analysis, enterprise data collection system, etc., enhance the ability of industrial panoramic insight, Promote county industrial economic management and service model innovation. In addition, Yudu County pays attention to the cultivation of fashion industrial parks and gradually builds the industrial parks into professional, modern and supporting fashion manufacturing parks with the entire industry chain. “Yudu County is accelerating the construction of the park service system. In accordance with the park development plan and based on the needs of garment enterprises and brands, it will strengthen the coordination of fabrics, design, marketing, market and other elements to empower the development of park enterprises.” Yudu County Industrial Park Management Committee Duan Xianyou, the director of the association, said. The integration of “fashion capital” and sports has opened up a new blue ocean. Yudu County focuses on the manufacturing of sports and leisure clothing, focusing on school uniforms, cycling, swimwear, running and other sports fields, building and opening up a sports brand supply chain system, introducing and cultivating a number of domestic and foreign sports brands, and creating a new ecosystem for the integrated development of the sports industry. A sportswear manufacturing base with Yudu characteristics has initially been formed.
Ding Yousheng, director of Yudu County Textile and Garment Industry Development Center, said: “In the future, Yudu County will anchor the construction and creation of fashion power, accelerate the gathering and cultivation of high-quality design and creative forces, and comprehensively enhance the cultural connotation and creativity of products. level, promote the rapid development of e-commerce brands and channels, promote brand building, focus on promoting the upgrading, construction and demonstration of intelligent production lines, and build a number of advanced intelligent factories.”
03
Fulfilling environmental protection responsibilities and promoting green, low-carbon and cyclic development of industries
It is reported that Yudu County can process 300 million sets of jeans every year, which has effectively promoted the export of textile and clothing products. As an important link in the production process of denim clothing, washing will produce a large amount of sewage. How does the county achieve green production? As an important project for Yudu County to undertake the garmentindustrial transfer in the Guangdong-Hong Kong-Macao Greater Bay Area, Shunlong Denim Environmentally Friendly Washing Project is also the largest washing industrial park in the province. Guo Chenfa, the person in charge of Shunlong Garment Washing Co., Ltd. said: “Currently, Shunlong Washing Plant can wash about 30,000 to 40,000 pieces of clothing a day for all garment companies. Sewage treatmentAdopting closed-loop management, the sewage generated in the entire workshop will be pumped directly to the sewage treatment plant, and then purified through biochemical, anaerobic, aerobic and other equipment, and then all the water will be pumped back to the production workshop for reuse.” “Shunlong Washing Industrial Park It is one of Yudu County’s 100-billion-yuan garment industry supporting projects. The completion of the project has broken the bottleneck of Yudu County’s clothing industry’s demand for washing technology, reduced the production costs of clothing companies, and at the same time consolidated Yudu County’s investment attraction The foundation has attracted a large number of garment companies to invest and start business here.” said Wang Guqun, director of the Yudu County Commerce Bureau. Currently, Yudu County is making every effort to build 10 green factories, advocate the construction of green supply chains and recycling systems, and launch more green textile and apparel products; implement green production promotion plans, accelerate the construction of green manufacturing systems, and create an environment for the textile and apparel industry in Yudu New image of responsibility; strengthen the application of green manufacturing technology, support enterprises in applying cleaner production technology and equipment, and continue to focus on the implementation of the clean production indicator evaluation system for denim washing enterprises (Yu Du). Not only that, Yudu County supports enterprises to enhance their green management capabilities, and encourages enterprises to reduce carbon emissions, control the use of harmful chemicals, and increase the use of unconventional water resources such as reclaimed water and recycled water during production and operation processes such as raw material selection, dyeing and finishing, and product sales. level, encourage leading companies such as Winner, Ribo, and Huimei to participate in the “Chinese Fashion Brand Climate Innovation Carbon Neutral Acceleration Plan” to promote the continuous improvement of the industry’s green, low-carbon and circular development level. “In the future, Yudu County will continue to focus on high-quality manufacturing to build an industrial innovation ecosystem with integrated development. The application of science and technology will be more extensive, cultural guidance will be more profound, green development will be more significant, and the focus will be on developing a number of companies with obvious international competitive advantages. High-quality manufacturing companies and 15 to 20 terminal brand companies have initially completed the goal of building a global high-quality textile and apparel manufacturing base.” Yang Haifeng said.
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