Fabric Products,Fabric Information,Fabric Factories,Fabric Suppliers Fabric News How should traditional textile enterprises carry out intelligent transformation?

How should traditional textile enterprises carry out intelligent transformation?



As labor prices rise, labor costs for textile companies across the country are increasing. Upgrading traditional industries with modern and automated equipment and promoting technological dividends to replace d…

As labor prices rise, labor costs for textile companies across the country are increasing. Upgrading traditional industries with modern and automated equipment and promoting technological dividends to replace demographic dividends have become an inevitable choice for the optimization and upgrading of China’s textile industry and sustained economic growth.

“Machine replacement” is to upgrade traditional industries with “modern and automated” equipment to achieve ” “Reduce staff, increase efficiency, improve quality, and ensure safety” to improve the quality and level of enterprise development.

01 Automatic cotton blending machine and wool blending machine

As spinning becomes multi-component With the development of multi-color fiber blending, how to mix various fibers (or colors) evenly is an important prerequisite for spinning good yarn. Using digital intelligent automatic cotton blending machines and wool blending machines to replace the manual cotton (wool) blending method can achieve a fully uniform mixing effect of multi-component (multi-color) raw materials, and can also reduce labor costs by 2/3 above.

02 Blow-carding unit

The blowing-carding unit is a mature and advanced technology, omitting Cleaning operators and lap transporters. At the same time, because there is no need to manually change cotton rolls, carding operators can expand the number of stands and save more than 50% of labor. The self-leveling device installed on the carding machine can effectively control the carding sliver. The difference in weight is very beneficial to improving the length uniformity of the yarn; the cotton after blowrooming is always fed into the carding machine in an open state, which not only improves the carding degree of the carding machine and reduces fiber damage, but also affects Reducing neps in the card sliver also has a positive effect.

03 Auto-leveling and automatic can-changing draw frame

The draw frame adopts auto-leveling After integrating the technology, online automatic control is realized. At the same time, a single draw process is adopted when spinning combed cotton yarn. When spinning blended yarn, the original three draws can also be changed to two. Due to the reduction in the number of draw frame passes, It can save 1/2 to 1/3 of labor force and reduce energy consumption. The draw frame with an automatic barrel changing device allows the equipment to automatically change barrels three times without stopping, allowing the operator to change barrels at intervals of one hour, which not only reduces the labor intensity of the workers, but also expands the viewing capacity.

04 Automatic doffing and thickness coupling technology of roving frame

Thickness coupling technology will be developed from roving The rovings that are automatically doffed on the machine are directly transported to the roving frame of the spinning frame through the automatically controlled sprocket transport system, and the empty roving tubes used up by the spinning frame are transported back to the roving frame for later use. Not only can it reduce the number of workers (the labor force is reduced by about 50% compared with the original), but it can also reduce roving defects caused by manual doffing and improve yarn quality.

05 Automatic doffing spinning machine and automatic doffing car

Spinning requires the most labor in spinning In the process, the collective automatic doffing spinning machine realizes automation and intelligent operation, which not only reduces labor but also effectively improves production efficiency. The intelligent doffing car is a new technology for current conventional spinning machines that reduces labor intensity and reduces doffing tasks. It can save about 50% of the labor force and requires less modification costs. It is very popular among small and medium-sized enterprises with weak economic strength.

06 Automatic winding machine and two-for-one twisting machine

The pallet-type automatic winding machine has been realized The automatic transportation and feeding of spun bobbins, the automatic output of empty bobbins, and the automatic transportation of winding bobbins are all automated and intelligent operations, which greatly reduces the labor required in the winding process and fully demonstrates the advantages of “machine substitution”. The high-speed large package twisting machine omits the process of twisting and then winding, which can also save about 50% of the winding labor and help improve yarn quality.

07 Intelligent Foreign Fiber Online Inspection and Control Equipment

Foreign fibers in cotton are also called “three “Silk”, if it cannot be effectively removed during the spinning process, it will seriously affect the quality of the yarn and the final product. Foreign fiber detection and control equipment applies the principle of digital imaging to detect and remove foreign fibers that cannot pass through the light source under a specific light source. It effectively replaces the manual method of picking foreign fibers in raw cotton, realizes “machine replacement of people”, and saves a lot of money. Manpower.

08 Rotor spinning and vortex spinning

Rotor spinning, air-jet vortex spinning and ring spinning Compared with ring spinning, it has many advantages such as short spinning process, high production efficiency, labor saving, and low energy consumption. The labor cost is about 1,000 yuan/ton lower than that of ring spinning.

In short, it is necessary to increase efforts to promote the above-mentioned new spinning technologies, accelerate technological transformation, and achieve the purpose of “machine substitution”. </p

This article is from the Internet, does not represent Composite Fabric,bonded Fabric,Lamination Fabric position, reproduced please specify the source.https://www.tradetextile.com/archives/32089

Author: clsrich

 
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