Digital transformation is advancing in depth, Xiajin cotton textile industry wins with “intelligence”
Digital transformation deeply promotes the vitality of traditional industries. Xiajin’s cotton textile industry wins with “wisdom”
“Thousands of people yarn, ten thousand cloth” used to be everyone’s common impression of textile companies. Recently, when I walked into the digital spinning workshop of Xiajin Renhe Textile Technology Co., Ltd., except for the machines that were running non-stop, there were only a few textile workers. The production situation of the entire factory was clearly visible in front of the factory’s master control platform. All this is thanks to the company’s MES system and Digital intelligent spinning online monitoring system.
Cotton textile industry is a traditional industry in Xiajin County. Facing fierce market competition, how can Xiajin cotton textile industry transform and establish new advantages for industry development?
To this end, the county has launched a digital “remedial course” aimed at realizing human-machine dialogue and data interconnection. Enterprises solve the problem of “deaf, dumb and blind” in equipment and materials by installing sensors, code scanners, displays, etc., and realize data collection; through MES (manufacturing enterprise production information management system) and ERP (enterprise resource planning management) System) two software systems to realize the interconnection and interoperability of production, procurement, and sales data; and then through system applications, intelligent terminal systems with different permissions are installed from the operation layer, management layer to the decision-making layer to realize digital management of enterprises.
This data interconnection activates productivity.
Standing in front of the company’s large data screen, looking at the operation status of each textile machine displayed on it, Li Zongzhi, general manager of Xia Jinrenhe Textile Technology Co., Ltd., was filled with emotion: “The equipment operation status and efficiency are clear at a glance. But in two Years ago, in order to master these data, we assigned 8 meter readers to each shift. Not only did the error rate be high, but the efficiency was also low.” In order to change the current situation, the company installed a new digital intelligent spinning online monitoring system to realize production control. With effective tracking throughout the entire process, production costs were reduced by 12% and production capacity was increased by more than 30%. It has become a benchmark in the textile industry and was rated as a provincial “Typical Application Scenario of Industrial Internet”.
Xiajin Xinshixing Textile Co., Ltd., which is also a pilot for digital transformation, has newly launched the “Feisuo Smart Knitting MES Management System” platform. The number of 10,000 spindles has been reduced from 40 to 25, and the quality of yarn has been continuously improved. It has established long-term cooperative relationships with well-known brands such as Le and Youngor, and has been recognized as a municipal “smart factory”. HongtaidingNew Materials Technology Co., Ltd. adopts DCS control system to effectively realize automation and intelligentization, and was rated as the city’s Level “Digital Workshop”.
“We are deeply implementing the ‘Digital+’ project, taking industrial structural adjustment as the main line, giving full play to the guiding effect of ‘platform + capital’, accelerating the digital transformation of the industry, and promoting the quality and growth of traditional industries by introducing and transforming key equipment and technologies. Effective.” said Zhao Zhida, the head of Xiajin County.
Try to make a batch and lead a group. At present, the equipment automation rate of textile enterprises in Xiajin County has reached more than 75%, and the employment has dropped to less than 30 people per 10,000 spindles, saving more than 60% of labor costs.
“Industrial digitization, digital industrialization, and seeking productivity from data are the only way to optimize and upgrade traditional industries. We must be determined, follow the trend, and make a difference.” Sha Shuhong, secretary of the Xiajin County Party Committee, said, “We will continue to lead Through digital transformation, enterprises have gradually embarked on the track of intelligent manufacturing to achieve greater benefits.”
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