China Pingmei Shenma Holding Group builds a 100-billion-level nylon new material industry base: the strong rise of China’s Nylon City
Recently, the China Petroleum and Chemical Industry Federation issued a public announcement agreeing to name Pingdingshan City “China Nylon City”. The former “Zhongyuan Coal Bunker” has successfully transformed into “China Nylon City”. This is a landmark achievement of the resource-based city Pingdingshan City’s unremitting transformation and development over the years. It is also the persistence of China Pingmei Shenma Holding Group, which is led by energy and chemical industry. Breakthrough progress in adjusting industrial structure.
Since 2016, Pingdingshan City has cooperated with China Pingmei Shenma Holding Group to promote the vertical closure of the coal and coke industry and the nylon industry based on the basic advantages of the nylon new material industry. In accordance with the development layout of “one core and two wings”, the 123 square kilometers of China Nylon City will be built, that is, with the Pingdingshan Nylon New Materials Industrial Development Zone as the core, the upstream raw material base will be built; with the Pingdingshan High-tech Industrial Development Zone and Yexian Advanced Manufacturing Development Zone The district is divided into two wings, respectively building a nylon downstream deep processing base and a polyurethane, PC raw material and downstream deep processing base.
As the main body in the construction of China Nylon City, in recent years, China Pingmei Shenma Holding Group has followed the four major development strategies of “big nylon, full industry chain, internationalization, and innovation leadership” to make up for shortcomings, extend the chain, and strengthen aggregation , build three major industrial units of chemical fiber textiles and products, engineering plastics and products, polyurethane and PC and products, and strive to build a world-class 100 billion-level new nylon material industry base.
Chain extension, reinforcement and strengthening form the world’s most complete coal-based nylon industry chain
On August 25, the construction site of the hydrogen ammonia project supporting the nylon chemical industry located in the Pingdingshan Nylon New Materials Industry Development Zone was busy with tower cranes and rumbling machines. “The project has an investment of 2.7 billion yuan and is designed to produce 400,000 tons of synthetic ammonia and 400 million cubic meters of hydrogen per year. Once completed, it will solve the problem of shortage of raw materials and high procurement costs for the upstream caprolactam production of nylon 6.” President of Henan Shenma Hydrogen Chemical Co., Ltd. Manager Wang Dayong said.
Not far from the hydrogen ammonia project is the adiponitrile project with an annual output of 50,000 tons, which is under construction. This indicates that my country has the industrial production capacity of adiponitrile. After completion, it will break the dependence on the key raw materials of the nylon 66 industryImportsituation.
Since the reform and opening up, China Pingmei Shenma Holding Group’s nylon 66 industry has formed a relatively complete industrial chain. Its nylon 66 industrial yarn and cord fabric production capacity leads the world, and its nylon 66 salt and engineering plastics production capacity ranks first in Asia. .
Taking the opportunity of building “China Nylon City”, the group insists on the project as the king, strengthens the chain and extends the chain through chain repair, and strives to build a large nylon and full industry chain development pattern for the coordinated development of nylon 66 and nylon 6. Continuously improve industrial competitiveness.
Nylon 66 and nylon 6 are the two leading products in the nylon industry. The former is mostly used in industry, from the airbags of small cars, to the giant tires of large engineering vehicles, to the high-speed rail gauge baffles, it can be found; the latter focuses more on civilian use, such as protective clothing, high-end underwear, jackets, etc. are all its downstream products.
In recent years, with the annual output of China Pingmei Shenma Holding Group of 400,000 tons of caprolactam, 300,000 tons of adipic acid, 150,000 tons of hexamethylenediamine, 150,000 tons of cyclohexanone, and 150,000 tons of nylon 6/66 Upstream industries such as slicing, 400,000 tons of coal-to-hydrogen ammonia, and 50,000 tons of adiponitrile have been successively introduced, constructed and put into production in China Nylon City. The scale of nylon raw materials continues to grow, providing downstream development for spinning, weaving, injection molding, modification, polyurethane and other industries. Provides sufficient raw material guarantee.
Last year, the construction of an adiponitrile project with an annual output of 50,000 tons was started to realize the group’s nylon “adiponitrile-hexamethylenediamine-nylon 66 salt-nylon 66 slices-nylon 66 industrial yarn-cord fabric” industry It is of great significance to connect all the chains and promote the continuous strengthening of the nylon 66 industry chain.
While consolidating the global leading position of nylon 66, the group has entered the nylon 6 industry. With the promotion of the Pingdingshan Municipal Party Committee and Municipal Government, it introduced Fujian Hengshen Group and Zhejiang Jiaxing Qinglian Group to build a civilian nylon 6 with an annual output of 40,000 tons. Silk, annual output of 150 million meters of high-grade nylon fabrics and other projects, and implementation of projects with an annual output of 80,000 tons of chemical fiber printing and dyeing, forming a “caprolactam-nylon 6 slice-nylon 6 civilian yarn” – Weaving – Dyeing and Finishing” complete industrial chain, realizing the entire chemical fiber textile industry chain.
At present, the nylon industrial structure of China Pingmei Shenma Group spans the two major industries of chemical industry and chemical fiber, showing a development trend of two leading products, nylon 66 and nylon 6, going hand in hand. The products are exported to more than 30 countries and regions around the world. It has established strategic and trade cooperation relationships with more than 40 Fortune 500 companies and multinational groups, including INVISTA, BASF, DuPont, Michelin, and Shiqiao.
Adhere to innovation and “lead” to promote the nylon industry towards the high end of the value chain
In the Pingmei Shenma Nylon Fiber Full Process Key Laboratory located in China Nylon City, we have been working 24 hours a day since the beginning of May to overcome the technical problems of ultra-high-strength nylon fiber. “In the first half of this year, the group has developed 57 new products for more than ten high-end users of cord fabrics.” Key experiments on the whole process of nylon fibersaid Li Xin, director of the office.
Innovation is the first driving force for development. How to stimulate innovation vitality and enhance the core competitiveness of the industry? China Pingmei Shenma Holding Group has implemented the “six batches” of technological innovation in depth, through building mechanisms, building platforms, tackling key problems, and cultivatingTalent, focusing on the “stuck neck” problem, strive to develop new technologies and new technologies with strong competitiveness and high added value such as industrial color yarn, modified slices, high-end injection molding, 1,6-hexanediol, and special nylon. products, actively enter high-end fields such as civilian and military industries, and promote the nylon product structure to gradually move from mid-to-high-end to high-end.
In order to improve the research and development level of applied basic technologies, based on innovative platforms such as the Provincial Key Laboratory of Polyamide Intermediates and the Provincial Fiber Framework Materials Engineering Technology Research Center, last year, the group vigorously promoted nylon in China Nylon City The construction of two full-process key laboratories for fiber and engineering plastics and a nylon intermediate pilot base will accelerate the realization of full-process experiments of products and processes from indoor experiments to engineering applications.
At the beginning of this year, the Henan Provincial Nylon New Materials Industry Research Institute, led by the group, was officially unveiled. It ranked first among the first 10 industrial research institutes approved by the province. This marks that Henan Province is building a world-class nylon new material industry research institute. The material innovation highland has reached a new level, providing strong scientific and technological support for the construction of a world-class nylon new material base.
Create a first-class innovation ecosystem, gather first-class innovation elements, incubate first-class innovative enterprises, and produce first-class innovation results. In recent years, the group has successfully made breakthroughs in adiponitrile technology and has taken the initiative in the development of the nylon 66 industry; it has independently developed nylon 66 liquid coloring technology, making the group the world’s largest nylon color yarn production base; it has implemented caprolactam technology upgrades, increasing its production capacity by 50% %, energy consumption is reduced by more than 30%, and processing costs are reduced by 30%; the 100,000 tons/year polycarbonate and supporting 130,000 tons/year bisphenol A projects put into production, technical technology font>Leading the world, it fills the gap in PC material production in Henan Province and is of great significance to improving the high-end development level of the salt chemical industry in Henan Province.
It is understood that at present, China Pingmei Shenma Holding Group’s high-quality 66 salt, special nylon, modified engineering plastics, flame-retardant fibers and other high-end products account for more than 80%. The leading products of nylon new materials are widely used in high-speed rail, Automobiles, aerospace, marine ropes, military and civilian high-end fields, and continue to explore and extend towards “deep sea, deep space, deep blue and deep earth”.
Seize strategic opportunities to build a 100-billion-level nylon new material industry base
Based on coal, extend coal, and transcend coal. Pingdingshan City, which originated from and prospered because of coal, has joined hands with China Pingmei Shenma Holding Group to focus on the strategy of big nylon and the entire industry chain, and continues to move towards the world’s largest scale, the most complete industrial chain, the most obvious agglomeration effect, and the most competitiveness. Efforts to build a strong 100-billion-level nylon new material industry base – In 2018, the nylon new material industry became one of the emerging industries supported by Henan Province; in 2019, Pingdingshan’s new functional materialsindustry ClusterSuccessfully selected as a national strategic emerging industry cluster; in 2020, Pingdingshan Nylon New Material High-tech Industrialization Base was selected as a national high-tech industrialization base…
It is understood that as of the end of 2021, China Nylon City has introduced 200 nylon industry-related companies, with a nylon product production capacity of 2.4 million tons, and a nylon industry output value of approximately 100 billion yuan, forming a network covering nylon materials, intermediates and nylon deep-processed products. The development pattern of the whole industry chain, the prototype of an industrial ecology with upstream and downstream industries linked to each other and products supporting each other has emerged.
“China Nylon City carries the dream of Pingdingshan City and China Pingmei Shenma Holding Group to ‘change lanes’ in transformation and ‘lead’ in innovation. Currently, the nylon industry is in an important strategic opportunity period with great potential. As China Nylon City, we The main force and vanguard of construction will take advantage of the momentum and prepare for success. According to the industrial layout of ‘one base and two clusters’, that is, building a world-class nylon new material industrial base, focusing on the development of two industrial clusters: nylon weaving and engineering plastics. , to expand the raw material end, strengthen the intermediate end, and implement the application end, and become a world-class value creator in the entire nylon industry chain.” said Li Benbin, deputy general manager of the group, secretary of the party committee and chairman of Shenma Co., Ltd.
——Expand the raw material side. Build a nylon 6 and nylon 66 raw material base to become a globally influential nylon raw material production base.
——Strengthening the middle end. Utilizing the advantages of raw material base, we will exert the industrial agglomeration effect, extend and strengthen the chain, accelerate the formation of two major industrial clusters of nylon weaving and engineering plastics, and form unique technical advantages and product cost advantages.
——Make practical applications. Develop nylon fibers and products focusing on chemical fiber textile printing and dyeing, nylon modification and injection molding focusing on automobiles and electronic and electrical components, polyurethane industry focusing on polyols, TPU injection molding and microfiber leather, and fully explore high-end nylon products added value.
Striving to achieve phased results in the construction of “one base and two clusters” in China Nylon City by 2025, with the base’s operating income exceeding 200 billion yuan; by 2035, the base’s operating income will exceed 500 billion yuan, with a total population of 200,000. Employment There are 300,000 positions, realizing the transformation from “industry” to “city”.
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