In order to strengthen the safety production of textile enterprises, prevent and reduce production safety accidents, and protect the life safety and occupational health of employees, textile enterprises should promote the construction of safety production standardization, strengthen the foundation of safety production, establish a long-term mechanism for safety production, and achieve Standardization of safety management, standardization of facilities and equipment, standardization of work sites and standardization of work behaviors will continuously improve the safety level of enterprises. At the same time, employees should be regularly educated and trained on production safety to ensure that employees have necessary production safety knowledge, understand relevant production safety laws and regulations, are familiar with rules and regulations and safety technical operating procedures, and master the safe operation skills for their positions. Safety operating procedures for different types of work in the carding process, read below!
The turner
Check the handover carefully according to the handover system.
Perform inspections carefully and remove debris at any time; do not leave the cotton rolls you have replaced casually.
Before the machine comes to a complete stop, it is forbidden to open the front cover of the coiler and the cylinder and the needle door; it is forbidden to clean the bottom of the large and small leaks and the flying flowers near the dust removal knife; It is prohibited to remove cotton wrapped around the doffer stripping roller and chopper; it is prohibited to remove flying flowers and wallboard flowers on the edge of the cylinder; it is prohibited to remove cotton blocked in the coiler.
When cleaning the machine, it is strictly forbidden to touch the transmission part with your hands, and be careful not to squeeze into the brush; when going up and down the belt or V-belt, you must first put the driven wheel and then the driving wheel. It is strictly forbidden to use your feet. Tread.
When cleaning the front velvet roller, the doffer should first turn on the idle speed and hold the velvet roller from both ends, and it is forbidden to take it from the middle; when clearing the surface of the stripping roller and the moving roller, you must Use a wire brush and do not pick with your hands.
The electrical automatic stop device fails and driving is not allowed.
Skylight sweeper
Use a long pole to sweep the skylight, be gentle Sweep or dust lightly to prevent breaking or knocking down the glass, and pay attention to pedestrians below. If you find that the skylight glass is broken or falling off, report it to the workshop leader immediately.
When sweeping the skylight with a long pole, do not stand in the car stall and sweep. Pay attention to the pole and your own clothes, and do not touch the machine.
When cleaning the bristle on the lampshade and junction box, you must brush lightly and do not slap.
It is not allowed to climb on the roof of the car or the air duct to do cleaning work. Safety measures must be taken to clean the hair on the air duct.
When climbing or working on a cleaning platform, you must abide by the safe operating procedures for climbing operations. When using a ladder, you must be protected by a ladder escalator.
When checking and repairing the automatic sunroof sweeping device, the power must be cut off first.
When the tools are used up, keep them in the designated place at any time.
Refueling and repair mechanics
Must be familiar with and perform maintenance, Maintenance and safety operating procedures for car operators.
Add oil on time and in an appropriate amount, dig out the clogged oil holes, aim at the oil holes, and do not add oil outside.
When refueling, the hand holding the oil can must not hold gauze or cloth at the same time.
When repairing the machine, you must turn off the car and insert the insulation plug; after repairing, you must inventory the tools and check whether there are any leftover parts, debris, etc. on the machine.
When replacing the belt, it must be properly tightened. When putting on the belt, pay attention to the direction of the joint or arrow and do not put it on backwards.
Perform frequent inspections. If any abnormal noise or smell of fireworks is found, the vehicle must be shut down immediately for inspection. If the safety device and signaling device are damaged, they must be repaired at any time.
When electrical facilities are damaged or malfunctioned, an electrician must be notified for inspection and repair.
Strictly implement general safety technical regulations and safety operating procedures for commonly used tools.
Security and maintenance workers
should check the vehicles and tools used before working.
While working, vehicles and tool parts should be properly placed in specified places.
Strictly implement general safety technical regulations and safety operating procedures for commonly used tools.
Leveling and wiping the car
Be familiar with and implement safety regulations for car operators operating procedures.
When leveling or wiping the machine, the power supply should be cut off first, and the machine can only work after it has stopped.
Before working, the backsplash and undercut must be removed.
When copying needles, you must follow the needle copying workers’ safety operating procedures.
When working, they must cooperate with each other and coordinate their actions; they need to turn the cylinder, doffer and licker-in, and they must say hello well.
A special vehicle must be used to remove and install the cover; only two upper and lower covers are allowed, and they must be held firmly to prevent them from falling and injuring people; the cover must be placed on the cover easily Do not place them randomly on the board.
For the upper cover, first check the channel chain joint. When pulling the chain, stand firm, hold the chain firmly with both hands, and then apply force.
Before pushing the cover truck, you must first check whether the passage is flat and whether there are any obstacles. Two people are required to push the cart to prevent it from tipping over and injuring others.
When removing and wrapping metal card clothing and removing cover plate card clothing, you must pay attention to prevent injury to people. The removed card clothing must be sent to the specified location in time.
Special tools should be used when disassembling and installing the doffer. The axle head should be stable, and the lifting and lowering actions should be consistent; when disassembling and installing the cylinder, use a jack, and the axle head should be stable and the lifting and lowering actions should be consistent. , to prevent tipping.
When bare grinding the cylinder box and card clothing, be sure to clean the inside and outside of the machine first, and adjust the distance between the grinding rollers before starting the machine. After grinding, first remove the grinding rollers. You must exit to stop the machine; it is strictly forbidden to work on the machine while doing bare grinding. The front and rear covers must be removed, protective facilities must be installed, and there must be supervision.
When adjusting the distance between the licker-in rollers, the licker-in rollers must be reversed and the licker-in rollers must be rotated.��Push with palm.
Safety protection facilities must be repaired and handed over for acceptance at the same time as the main body of the machine. They must not be altered without authorization, and any damage must be repaired.
After leveling and wiping, the tools must be counted, and all parts of the machine and safety protection facilities must be inspected in detail. Only if no abnormality is found can the test run be performed; during the test run, you must check whether there are other people on the machine. Work, say hello, and then drive.
When inspecting the vehicle after flattening the vehicle but before putting on the cover, the vehicle must be turned upside down.
When using a metal card cloth welder, you must first check it. If it is found that the plug is cracked, the wire insulation is damaged, and there is no grounding wire, it must not be used.
Pack-grinding lick-in roller
Protective glasses must be worn when lapping the lick-in roller, and gloves are strictly prohibited .
The grinding licker-in roller must be placed on the car or on a rack. The movements of the two people lifting the licker-in roller must be coordinated, and the vehicle pushing the licker-in roller must move slowly.
Be careful when peeling the licker-in roller, the rewinding speed should be even, and the peeling should be smooth to prevent it from breaking and hurting people; after removing the old saw blade, bundle it up and send it away at any time.
Be careful when wrapping a new saw blade. The speed should not be too fast. The saw blade frame should be placed steadily and straightly to prevent it from tipping.
Grinding needles
Before grinding needles, you must first check the grinding roller and The abrasive belt must be free of cracks and looseness.
Before grinding needles, remove the cotton roll, run out all the cover plates, clean the card cloth, and then turn off the machine. After the machine stops, clean the inside and outside of the machine.
Check carefully before grinding the needle. If the electrical plug is broken or the insulation of the rubber wire is damaged, it is not allowed to be used.
The two persons carrying the grinding roller must act in unison and are not allowed to move up or down the grinding roller while the machine is rotating.
When grinding needles, do not touch the card cloth and grinding roller with your hands or tools, and do not use flower cloth or brush to clean the grinding roller, gear and screw rod; you must stop the machine for cleaning. conduct.
Visit inspections carefully to prevent accidents.
Cleaning and grinding cover plates
Cleaning and covering machine Before starting the grinding and cover plate machine, check whether the mechanical condition and dust exhaust device are in good condition.
When cleaning and grinding the cover plate, turn on the fan first, and then turn off the fan after the work is completed.
Hold the cover plate firmly, no more than two. The upper and lower covers must be stopped and placed securely and accurately.
Tighten the heel and toe of the cover plate grinding machine before starting the machine. It is strictly forbidden to wipe the heel and toe plate after starting the machine, and it is strictly forbidden to touch the grinding roller with your hands.
Dust exhaust pipes must be cleaned regularly to prevent them from being clogged or damaged and must be repaired promptly.
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