As the COVID-19 epidemic continues, my country’s textile and garment enterprises have accelerated the resumption of work and production in recent days, switched production and increased production, cooperated with the government in epidemic prevention and control, and alleviated the current contradiction between supply and demand.
Wuhan Xiezhuo: One piece of clothing requires more than 10 processes and 5,000 needle holes are fully sealed!
“Can you help us set up an assembly line to produce masks and protective clothing?” In the past few days, such calls have often been opened from far away. In the face of the epidemic, companies are rapidly producing. Every additional pair of protective equipment produced by the factory can protect one more life.
As the COVID-19 epidemic continues, my country’s textile companies have accelerated the resumption of work and production in recent days, switched production and increased production, cooperated with the government in epidemic prevention and control, and eased the current contradiction between supply and demand.
The entire workshop only heard the sound of the machine rotating, and the employees were working hard. In Chengbei Industrial Park, Xinzhou District, Wuhan City, most employees of Wuhan Xiezhuo Sanitary Products Co., Ltd. only took less than one day off during the Spring Festival. Since January 22, they have been working overtime to make protective clothing, etc. supplies to provide protective “armor” for frontline medical personnel.
Employees are disinfecting and vacuuming
Protective clothing It is one of the company’s key products and has a dedicated “surgical gown” workshop with very strict protective measures.
On the door of the workshop, eye-catching safety regulations are posted. There are 7 in total, reminding that work clothes must be worn, workshop-specific shoes must be changed, and outsiders must wear shoe covers, etc.
Kou Daqiong, a staff member, stretched out her right index finger to verify her identity on a fingerprint scanner next to the door. After the verification passed, she could open the door of the workshop.
When you walk into the workshop door, you will find employees putting on shoe covers and “mushroom hats.” Yu Jianqiao, the company’s human resources manager, said that these two pieces of equipment may seem inconspicuous, but the company has very strict requirements: feet cannot touch the ground when wearing shoe covers, and no hair is allowed to be exposed when wearing a “mushroom hat.”
There is a row of benches in the dressing area. Kou Daqiong is sitting on the bench with her feet dangling in the air. She puts on the non-woven shoe covers, then turns around and steps on another On the floor mat on the side, her long hair was carefully tied up and stored in a hat. Only after the fifth level can you enter the workshop.
Yu Jianqiao said that the reason for such a requirement is to minimize the number of the introduction of pollution sources. The company has dedicated personnel to inspect the items. Once they find that the clothing is not up to par, they will be asked to sort it out immediately until the items are up to standard. After taking care of her shoes and hair, Kou Daqiong opened a closed door, put on anti-static work clothes, and entered the disinfection process.
There is a sink in this area. Employees wash their hands carefully with running water and disinfectant, dry their hands with a dryer with a sterilization function, and then apply a layer of automatic spray disinfection liquid to ensure your hands are thoroughly sterilized.
Before entering the production area, staff must undergo a final disinfection. One by one, the staff entered an air shower room that looked like a street phone booth and received a seven-second disinfection process. During the disinfection process, they had to consciously open their arms and rotate their bodies once.
The air shower is a highly versatile local purification equipment installed between clean rooms and non-clean rooms. When people and goods enter the clean area, they need to be blown through the air shower. The clean air blown out by it can remove the dust carried by people and goods, and can effectively block or reduce dust sources from entering the clean area. The front and rear doors of the air shower are electronically interlocked and can also function as airlocks to prevent unpurified air from entering the clean area.
I did the math. It takes a total of 4 different disinfection and sterilization procedures before entering the core production area. The cleanliness of the production area is comparable to that of an operating room
Employees carefully check whether there are any gaps in protective clothing
Enter the “mysterious” production area, as if entering a huge dust-free operating room.
In a factory covering hundreds of square meters, dozens of workers are wearing anti-static work clothes and are working hard at different positions. Some are processing the non-woven fabrics that have just been delivered, some are processing various accessories for protective clothing, and some are affixing labels with product specifications to the completed protective clothing.
Employees are pasting the gaps
It is disturbing Surprisingly, with so many people and clothes together, there was not a trace of dust in the air or on the ground. “The cleanliness of our production workshop is similar to that of a hospital’s dust-free operating room,” Yu Jianqiao said.
The inspector inspects each finished product again��High.
Therefore, in previous production, the company only conducted random inspections of finished products, and each workshop only required 1-2 quality inspection personnel to be competent.
After receiving the task, the company put forward the goal of “maintaining quality and increasing growth”, putting quality first , to this end, quality inspections have been strengthened. The frequency of inspections will be increased in each link. Only if there are no problems will it be allowed to proceed to the next link; each finished product will be inspected one by one to ensure “zero defects.”
In order to ensure that there are enough quality inspection personnel, the company has assigned nearly 50 people to specialize in quality inspection, and the number of quality inspection personnel in each workshop is nearly 10. It is reported that in order to provide protective clothing and various materials to the front line as soon as possible, all the company’s employees have been mobilized to return to the factory, producing while gathering, and increasing production capacity day by day.
Uniqlo fabric supplier Jialinjie won a large order for medical isolation gowns
On the afternoon of February 9, Shanghai Vice Mayor Wu Qing and his delegation, accompanied by Hu Weiguo, Secretary of the Jinshan District Party Committee, and Zhang Quanquan, Deputy District Mayor, visited Shanghai Jialinjie Textile Co., Ltd. (hereinafter referred to as “Jialinjie”) cutting, sewing, three-dimensional and other workshops, listened to the introduction by the person in charge of Jialinjie on the production capacity of medical isolation gowns, employees’ resumption of production and work, corporate transformation and development, etc., and was deeply concerned about the company’s current production difficulties Difficulty arriving.
Vice Mayor Wu Qing (second from right) learns about the production situation of medical protective clothing from Jialinjie President Yang Shibin (first from left)
Deputy Mayor Wu Qing expressed his gratitude to Jialinjie for taking the initiative to transform production models, improve material assets and fulfill social responsibilities under the severe situation of epidemic prevention and control, and pointed out that the municipal government will use technology to Support epidemic prevention material production enterprises in terms of quality, qualifications and other aspects.
Vice Mayor Wu Qing (first from left) checks Jialinjie’s production status through the terminal device
Vice Mayor Wu Qing also asked the local government to strengthen communication with enterprises, pay all-round attention to enterprise production, effectively solve the actual difficulties of enterprises, maximize the supply of epidemic prevention materials, and make every effort to win the battle against epidemic prevention and control.
The picture shows Shanghai Vice Mayor Wu Qing (left) listening to Jialinjie CEO Yang Shibin (right) report on the production of medical protective clothing Situation
Mr. Yang Shibin, President of Shanghai Jialinjie Textile Co., Ltd., said in an interview with reporters on the evening of February 9 that the company immediately put in its efforts after receiving the order. On February 3 The corresponding raw materials were raised and put into trial production on February 4. On the same day, 500 disposable isolation gowns for epidemic prevention and control were produced. As of February 9, the company’s production capacity has reached 5,000 pieces. Jialinjie plans to use it for another 5 days. It will take time to double the production capacity and strive to reach the level of 10,000 pieces per day.
As confirmed cases and suspected cases continue to grow, the gap in medical protective clothing is also huge. News from the Ministry of Industry and Information Technology shows that as of February 1, my country’s Medical Protective Clothing Day The output has reached 20,000 pieces, a significant increase compared with 8,700 pieces on January 28. However, this does not match the huge daily demand of medical staff. Production companies still need to continue to expand production capacity to meet the needs of national epidemic prevention and control.
Yang Shibin also revealed to reporters that due to the urgent need for epidemic prevention and control and the actual requirements of the government, Jialinjie is working to further expand production capacity and eventually make epidemic prevention and control a one-time The daily production capacity of isolation gowns has been expanded to the level of 20,000 pieces.
The picture shows Jialinjie President Yang Shibin (second from right) reporting on medical protective clothing to Shanghai Vice Mayor Wu Qing (third from left) Situation
The picture shows Shanghai Vice Mayor Wu Qing (first from the right) asking Jialinjie employees about the situation
According to Jialinjie’s previous announcement, the company had previously received an order from the Shanghai Jinshan District Economic Commission to produce disposable isolation gowns for epidemic prevention and control. The first order was for 50,000 pieces. The company has Corresponding procedures were initiated to recall employees for emergency production, and the first batch of products for this order was delivered on the evening of February 4.
On February 6, Jialinjie also received the “Emergency Requisition Notice of Production Capacity” issued by the Shanghai Municipal Commission of Economy and Information Technology. The company stated that it will follow the instructions for responding to the new coronavirus In response to the needs of the virus-infected pneumonia epidemic and the requirements of the “Emergency Requisition Notice of Production Capacity”, we will make every effort to allocate raw materials and personnel, strictly implement production scheduling requirements, and follow the unified deployment of Shanghai to go all out to ensure production and ensure epidemic prevention and control. .
On the same day, Shanghai Jialinjie Textile Technology Co., Ltd., a wholly-owned subsidiary of Jialinjie, received the “First Class Medical Treatment” issued by the Shanghai Jinshan District Market Supervision Administration. “Device Registration Voucher” and “Class I Medical Device Production Registration Voucher”.
Public information shows that Jialinjie is a local high-end knitted fabric manufacturer. The company is mainly engaged in the research and development, production and sales of high-end knitted fabrics in the sports and leisure fields, as well as various high-end fashions. The company’s main products are three major knitted fabric series independently developed, namely, the fleece fabric series represented by high-elastic fibers forming high-density windshield clothing fabrics, and the weft fabric series represented by thin warm elastic underwear fabrics. Knitted wool fabric series and sports functional fabric series represented by moisture-conducting and warm air sandwich clothing fabrics; at the same time, according to customer needs, the company also further processes some fabrics and sells them to customers in the form of ready-made garments.
The “Registration Voucher for Class I Medical Devices” and the “Registration Voucher for Production of Class I Medical Devices” issued by the Ministry of Industry and Information Technology.
Public information shows that Jialinjie is a local high-end knitted fabric manufacturer. The company is mainly engaged in the research and development, production and sales of high-end knitted fabrics in the sports and leisure fields, as well as various high-end fashions. The company’s main products are three major knitted fabric series independently developed, namely, the fleece fabric series represented by high-elastic fibers forming high-density windshield clothing fabrics, and the weft fabric series represented by thin warm elastic underwear fabrics. Knitted wool fabric series and sports functional fabric series represented by moisture-conducting and warm air sandwich clothing fabrics; at the same time, according to customer needs, the company also further processes some fabrics and sells them to customers in the form of ready-made garments.
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