Fabric Products,Fabric Information,Fabric Factories,Fabric Suppliers Fabric News With a daily production of 5 million masks, this company has transformed into the world’s largest mass-produced mask factory

With a daily production of 5 million masks, this company has transformed into the world’s largest mass-produced mask factory



BYD Baolong Industrial Park, located in Longgang District, Shenzhen, is a modern factory with complete and advanced intelligent manufacturing lines, capable of producing 500,000 high-end mobile phones a day. Bu…

BYD Baolong Industrial Park, located in Longgang District, Shenzhen, is a modern factory with complete and advanced intelligent manufacturing lines, capable of producing 500,000 high-end mobile phones a day. But more than a month ago, a “special” workshop that had nothing to do with electronic equipment was built here. Hundreds of workers work two shifts a day, and the machines run 24 hours a day and night, just to produce a “special” product. –Face mask.

On February 8, BYD officially announced the production of masks and disinfectant gel Glue helps fight the epidemic

Since the outbreak of the new coronavirus pneumonia, masks have become one of the most scarce protective materials. In addition, disinfectants, protective clothing, etc. have also appeared across the country. shortages in many places. BYD officially announced its assistance in producing masks and disinfectant gel on February 8 in response to the need to fight the epidemic. Today, its mask production line and disinfectant gel production line are operating at full capacity, with daily production capacities of 5 million pieces and 300,000 bottles respectively. This means that as one of the world’s largest new energy vehicle companies, BYD has gained a new identity – the world’s largest mass-produced mask factory!

Made a mask machine in 7 days, recreating the entrepreneurial scene more than 20 years ago

During the Spring Festival of 2020, due to the impact of the epidemic, the resumption of work was delayed, and many people spent a very long “leisurely” holiday. However, for BYD Chairman and President Wang Chuanfu, this period seems busier than ever.

Wang Chuanfu personally monitors the mask production line. He only did such a thing when the company was first established more than 20 years ago

While donating money and materials, BYD decided to assist in the production of masks and disinfectant gel to help fight the epidemic, and quickly established a research and development team, setting up a special team headed by Wang Chuanfu. For a period of time since then, Wang Chuanfu’s daily routine has been spending time in the laboratory, adjusting equipment, and monitoring the production line.

“As a representative of China’s manufacturing industry, we should stand up and use all our strength to assist in the production of masks.” Wang Chuanfu led the team to personally monitor the production line, and the factory director and director left the field to rush for packaging , a scene that happened when the company was first founded, happened again after more than 20 years.

This epidemic prevention material assistance task has assembled elite troops from almost every business group of BYD, from new energy vehicles to batteries, electronics to rail transportation. The top leaders of the group’s 12 business divisions and more than 3,000 engineers involved in multiple work lines such as R&D, design, and processing, as well as other employees who stayed in Shenzhen during the Spring Festival, overcame numerous difficulties in the past month or so. Created one amazing “BYD speed” after another.

It took them 3 days to draw more than 400 equipment drawings, and 7 days to complete the research and development and manufacturing of mask machine production equipment. And in the market, they built a mask machine. , the fastest may take 15 days, the slow may take 30 days.

BYD Central Research Institute, which is responsible for the research, development and production of disinfectant gel, under the leadership of its dean Dr. Gong Qing, completed BYD’s medical-grade hand-free disinfectant gel in 6 days. The product was developed for glue, and mass production came off the production line 8 days later, and was shipped to the front-line anti-epidemic personnel on February 16. In less than two weeks, work that would normally take 2 months was completed.

Tens of thousands of processing centers, precision equipment and professionals, the “violent operation” behind the daily production of 5 million masks

In fact, the reason why BYD was able to complete the production line layout of cross-border products and quickly achieve mass production in a very short period of time is not only the unremitting efforts of the company day and night, but also the more important reason is that it has strong research and development Strength, manufacturing strength, innovation.

Like all other products, the production of masks is inseparable from production lines and raw materials, and the mask production line requires clean rooms and equipment. Regarding the former, BYD has a ready-made mobile phone assembly production workshop. It can be directly used as a clean room for producing masks by simply improving the purification level. However, due to the unavailability of the equipment in the market during the Spring Festival and the long order and delivery cycle, it once became a bottleneck. .

Li Wei, director of BYD’s President Office, and Zhao Jianping, general manager of the Quality Department, introduced the relevant mask production situation

In order to To solve this problem, BYD built its own mask machine and can produce more than a dozen units a day. “A mask machine production line requires about 1,300 parts of various gears, chains, rollers, and rollers, 90% of which are BYD’s self-made parts.” Li Wei, director of BYD’s President Office, said. The support behind this is that since its establishment, the company has established a professional equipment R&D and manufacturing team, which has been engaged in independent R&D and manufacturing of complex production lines and equipment such as electronics, batteries, and new energy vehicles. The entire group has tens of thousands of employees. A machining center, as well as a variety of grinders, molds and other high-precision equipment. Strong hardware conditions and professional and technical personnel reserves have allowed it to perform well in the past.Over the years, we have developed the ability and rich experience to carry out large-volume precision manufacturing.

“Take the electronics business as an example. The high-end mobile phones we make have very high requirements in terms of quality, waterproofing, etc., as well as corresponding requirements for molds, automation equipment, manufacturing processes, etc. It is also very high. In other words, we actually use equipment that processes high-end precision products to process the mask machine, and the accuracy and quality of the masks are far higher than the requirements for masks.” said Zhao Jianping, general manager of the company’s quality department.

At present, the masks produced by BYD are increasing at a rate of 300,000 to 500,000 pieces per day, and about 5-10 new mask machines per day can achieve Mass production

According to the appraisal of the Food and Drug Administration, the quality of BYD’s self-produced masks is higher than similar masks in the industry.

What really puts BYD under pressure is not the preparation before the product is put into production, but how to quickly expand production capacity to meet social needs. After the news of the production-aid masks was released to the outside world, ordering demands came from all directions. Currently, its production of masks is increasing at a rate of 300,000 to 500,000 pieces per day. About 5-10 new mask machines per day can achieve mass production. It has now reached a production capacity of 5 million masks per day, which is equivalent to the previous nationwide production capacity. With 1/4 of its production capacity, BYD has become the largest mass-produced mask factory in the world. </p

This article is from the Internet, does not represent Composite Fabric,bonded Fabric,Lamination Fabric position, reproduced please specify the source.https://www.tradetextile.com/archives/37108

Author: clsrich

 
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