Although the development of the epidemic in my country has stabilized, the global epidemic is still spreading. Various types of masks are still in short supply as anti-epidemic materials, but the short supply of the core material meltblown cloth still restricts the further improvement of my country’s mask production capacity.
Recently, in Yizheng City, Jiangsu Province, located in the eastern region, we are working around the clock to meet the construction deadline. While urgently constructing the eight melt-blown cloth production lines it had previously received, the state-owned enterprise Yizheng Chemical Fiber received a new task to build additional melt-blown cloth production lines. In Yibin, Sichuan, another state-owned enterprise, Siliya Group, located in the southwest region, has successfully produced meltblown cloth. not only that. In the current fight against the epidemic, chemical fiber companies such as Hesmore and Siliya have also extended their industrial chains downwards and joined the large team of mask manufacturers. These all reflect the high degree of responsibility of chemical fiber companies.
Overall, the overall resumption of work and production in the chemical fiber industry is currently advancing steadily and orderly, and market order is gradually being restored.
Yizheng Chemical Fiber added four new melt-blown cloth production lines
On March 10, Sinopec announced that in order to further enhance The market has the ability to ensure supply and stabilize raw material prices. On the basis of the emergency launch of 10 meltblown cloth production lines with a production capacity of 18 tons/day in the early stage, 6 more production lines will be added at Yanshan Petrochemical and Yizheng Chemical Fiber to increase melting capacity by 12 tons/day. Spray cloth production capacity. These melt-blown cloth production lines are expected to be put into operation by the end of May. By then, Sinopec will have a melt-blown cloth production capacity of 30 tons/day.
Sinopec spokesperson Lu Dapeng said that during the epidemic prevention and control period, Sinopec will actively increase the production of melt-blown cloth and join hands with local governments and industrial chain cooperative enterprises to stabilize the price of melt-blown cloth and curb the current overheating. market expectations.
This means that Yizheng Chemical Fiber has added 4 more melt-blown cloth production lines, and the number of melt-blown cloth production lines under construction has reached 12.
At 17:00 on March 10, an imported fan shipped from Shanghai was shipped to Yizheng Chemical Fiber. This is the arrival of the first key equipment for Yizheng Chemical Fiber’s 4,000-ton annual melt-blown cloth project. At 3 a.m. on March 11, a truck loaded with 38 low-voltage distribution cabinets arrived at Yizheng Chemical Fiber from Shanghai, arriving earlier than originally planned.
Involving in the field of meltblown cloth production, Yizheng Chemical Fiber started from scratch. After receiving the emergency task assigned by Sinopec in the early stage, Yizheng Chemical Fiber officially started the construction of 8 meltblown cloth production lines on February 24. It mobilized the entire company to act quickly and deal with special cases, while communicating, designing, Procurement, construction, and training of personnel at the same time.
In the current construction of melt-blown cloth projects, the biggest bottleneck is the long delivery time of complete sets of equipment. The main equipment and outsourcing equipment involve more than 80 equipment supply manufacturers across the country. In this regard, the Yizheng Chemical Fiber Materials Procurement Group contacted these equipment supply manufacturers one by one, and sent 11 working teams of professional and technical personnel to go deep into the main equipment and outsourcing equipment manufacturers to supervise, supervise, and expedite their production and manufacturing progress. Deliver and expedite shipments, implement on-site offices, coordinate and solve problems in a timely manner.
The main equipment of the meltblown cloth project is the top priority. With the materials in place, it takes two months to normally produce a meltblown cloth production line. On February 25, after receiving the manufacturing task of the main equipment for eight meltblown cloth production lines of Yizheng Chemical Fiber, the relevant main equipment manufacturers quickly established a project leadership team and a “combat team” to work overtime. When Yizheng Chemical Fiber was unable to go to the main equipment manufacturing site in the early stage, it communicated on key equipment design and processing quality through video docking progress every day.
At 1:15 pm on March 16, under the escort of a police car and led by an official vehicle from the Sinopec Yizheng Chemical Fiber Materials Procurement Center, a car carrying a 17.5-ton melt The steel platform truck, the main equipment of the spray cloth production line, rushed from the Yizheng Shiwulitun Expressway exit to the Yizheng Chemical Fiber Factory. After arriving at the construction site of the Yizheng Chemical Fiber Meltblown cloth project, it began unloading and installation. This is the first batch of materials to arrive for the main equipment of the Yizheng chemical fiber melt-blown cloth production line, ten days ahead of the original planned arrival time, marking that the Yizheng chemical fiber melt-blown cloth production line has gradually entered the equipment installation and commissioning stage.
All melt-blown cloth production lines constructed by Yizheng Chemical Fiber are expected to be completed one after another after April 15 and put into production by the end of May.
Siliya meltblown fabric has been put into production to support the production of its own masks
Yibin Siliya Group announced on March 11 that the company is urgently building a The brand-new melt-blown non-woven fabric production line has been officially put into operation. This also marks a key step for Siliya to transform into the field of medical and health materials.
Siliya Group is one of the leading regenerated cellulose fiber companies in my country. Its products include both filaments and short fibers. Since the outbreak of the epidemic, Siliya has used its own industrial advantages to actively respond to the call of the Yibin Municipal Party Committee and Government and devote itself to the “fight against the epidemic”.
As of March 13, some of Haysmore’s mask equipment has been debugged. After all its equipment is online, the company can produce medical masks on a daily basis. Millions of pieces.
“Chitosan fiber and its products have always been the company’s core business. However, in the current epidemic situation, the company’s top priority is to address the country’s urgent needs and study the country’s needs. Therefore, the company’s development focus in the first half of the year is to shift the focus of R&D and production to masks, protective clothing and other anti-epidemic materials, and promptly provide Good adjustment and contribute to the country. ” Talking about the company’s development ideas in the first half of the year, Hu Guangmin said this.
The market order of the chemical fiber industry is gradually recovering in an orderly manner. From the perspective of the entire textile industry chain, since the resumption of work and production after the holiday, chemical fiber has been used as an upstream raw material. One of the industries, the resumption rate is generally better than that of its downstream weaving industry.
In terms of the operating rate of the polyester industry, statistics from Zhuochuang Information show that on March 11, PX was 78.67%, PTA was 86.83%, polyester was 70.64%; on March 12, PX was 78.67%, PTA was 78.03%, and polyester was 71.32%.
In the PTA link, each factory has recently responded in a timely manner based on the actual situation. Adjust the device load. On March 11, a PTA device with an annual output of 350,000 tons in Yizheng Chemical Fiber restarted. The device was suspended from February 5; on March 10, a PTA device with an annual output of 2.2 million tons in East China was restarted. After restarting, its load on March 12 was about 50%. However, on March 10, a PTA unit with an annual output of 900,000 tons in southwest China was shut down for maintenance, and the restart time is to be determined. Since January this year, the nominal production capacity of China’s PTA About 58.22 million tons. Compared with the end of last year, the annual production capacity of Zhongtai Chemical was 1.2 million tons and the annual output of Hengli Petrochemical Line 4 was 2.5 million tons. At present, the production capacity of Hengli Petrochemical Line 4 has reached full capacity .
The resumption rate of various types of chemical fiber companies has gradually increased in recent days. Zhejiang Jiabao New Fiber Group is located in Mahai Industrial Park, Shaoxing, with an annual output of 500,000 tons of polyester filament and 400,000 tons of polyester products. . As of March 13, in addition to more than 100 employees from Hubei, the rest of Jiabao’s employees have basically arrived, and the overall resumption rate has reached more than 90%; Zhejiang Jiaren New Materials Co., Ltd., which specializes in recycled polyester, has achieved 100% resumption of work and production. . A polyester and textured yarn company with an annual production capacity of 50,000 tons in Jiangsu and Zhejiang has resumed work since February 20. Its resumption rate was about 50% on March 1, and its device startup rate reached 90% on March 13. Main Haiyan Haili Environmental Fiber Co., Ltd., which operates recycled polyester, has more than 1,000 employees. As of March 13, all its employees have returned to work, with a resumption rate of about 80%. Chen Hao, general manager of the company, said: “Considering the current market Due to the downward pressure on the market, the company is not considering increasing production for the time being. ”
Looking at the production and sales rate of the polyester market, according to statistics from Zhuochuang Information, the operating rate of the weaving industry in Jiangsu and Zhejiang is increasing day by day. It was 53% on March 10, about 64.5% on March 11, and 3 It was 67.8% on March 12. Against this background, the production and sales rate of the polyester industry fluctuated. The production and sales rate of polyester chips on March 10 was about 31%, and it rose to around 91% on March 11. It was 45% on March 10th; the production and sales rate of polyester filament yarn on March 10 was about 24.5%, rose to around 120% on March 11th, and was 36.8% on March 12th; the production and sales rate of polyester staple fiber on March 10th was about 24.17%, 42.5% on March 11, and 43.8% on March 12.
Talking about the recent overall trend of the polyester market, an industry insider said that recently, a “black swan” has appeared in the crude oil market. ” incident, international oil prices fell sharply, and the price of polyester products in China was at a low level. Starting from March 11, the operating rate of the polyester downstream weaving industry has increased, and polyester factories have begun to actively sell short. Polyester filament production and sales on March 11 The sudden surge in interest rates is due to promotions by the three major POY factories. Overall, the foreign epidemic is still escalating, and the overall market sentiment is affected. It remains to be seen when China’s polyester market will return to normal.
Looking at the overall situation of the nylon industry, from March 9th to March 13th, the nylon market was flat, and most companies were in a state of “guaranteed capital and small profits”, and the overall operating rate was about 74%. The overall resumption rate of lace circular machines downstream of nylon was at Between 30% and 60%, the overall operating rate of the warp knitting yarn industry is between 50% and 70%.
Spandex is the main material for the production of mask ear straps. Since the end of February, many domestic spandex The equipment of the production company has been operating at full capacity. Recently, from the overall situation of the spandex industry, supported by the strong demand for spandex in the mask protection market, the spandex market is relatively stable, and the production and sales rate are basically balanced.</p