Lanxi Textile’s “Six Major Differences”

Under the requirements of the high-quality development goal of the province’s industrial economy, Zhejiang’s county economic transformation and development have continued to accelerate, showing chan…

Under the requirements of the high-quality development goal of the province’s industrial economy, Zhejiang’s county economic transformation and development have continued to accelerate, showing changes in county economic development methods, industrial systems and industrial structures New advantages such as accelerating transformation and upgrading and highlighting environmentally friendly economic effects have become the main force driving the transformation and upgrading of the province’s industrial economy. Based on the county economy, Zhejiang has formed the “Zhejiang Model” featuring private economy, industrial clusters, and professional markets. Recently, Zhejiang Economic and Information Media visited relevant economic and information departments and enterprises on the theme of “high-quality development of regional economy”.

Lanxi Textile “Big Difference”

As a traditional pillar industry in Zhejiang Province, textile still faces many bottlenecks in the process of high-quality development. In recent years, Lanxi has insisted on piloting first, taking digital transformation as the direction, and fully promoted “intelligent production methods, digitalized production forms, and platform-based industrial organizations”, striving to achieve all-round optimization and upgrading of production equipment, process technology, corporate management, and sales channels. Achieve significant results. A series of intelligent transformations have made textiles, a traditional labor-intensive industry, perform differently in Lanxi.

▲The third factory of Xinlan Textile and Weaving Company

The equipment is “bigly different”

“In the earliest shuttle machines, one worker could operate 4. But now we use Toyota jets, one worker can operate 10-12. More importantly, compared with old equipment, the production capacity of advanced equipment is higher It’s a geometric increase.” Speaking of current textile equipment, Lu Baoming, chairman of Zhejiang Qixing Textile Co., Ltd., who has more than 30 years of experience in the industry, expressed a lot of emotion.

It is reported that Lanxi currently has more than 30,000 pieces of top-notch equipment from Belgium and Japan, and its overall equipment level leads the world. Among them, there are 17,000 Toyota air-jet looms, accounting for 30% of the annual sales of Toyota jet looms in China. To this end, Toyota Corporation of Japan has specially set up a Toyota loom maintenance service center in Lanxi, which is the first of its kind in a county-level city in the country. After inspecting Lanxi, relevant personnel from the State Administration of Industry and Information Technology lamented that among the national textile industry bases, the scale of Lanxi is not outstanding. However, like Lanxi, the level of intelligence achieved by the entire industry chain is unique in the country. .

Efficiency “big difference”

High-level equipment not only greatly improves Lanxi Textile’s production capacity, production technology and production efficiency, but also reduces labor costs and energy consumption. At present, the Lanxi textile industry can produce 2.2 meters of white fabric per kilowatt-hour of electricity, which is much higher than the domestic average of 0.7 meters in the same industry. It employs less than 30 people per 10,000 spindles of yarn, which is far lower than the domestic average of 80 people in the same industry.

Lima Textile is an epitome of the transformation and development of Lanxi Textile. In December 2015, Lima Textile invested more than 60 million yuan to launch 100 Toyota 810 air-jet looms. “Toyota 810’s speed reaches 1100 rpm, which is more than 400 rpm faster than Toyota 710. Labor productivity is increased by 40%, energy consumption is reduced by 15%, and the cost per meter of cloth can be reduced by 0.3 yuan.” Intelligent equipment has also greatly improved Enterprise management efficiency. “For some key textile enterprises, only auxiliary costs such as electricity, labor, and sizing raw material fees are 0.9 yuan/meter lower than similar domestic enterprises. “Introduced by Tong Yongsheng, Director of Lanxi Economic and Information Bureau. In 2019, Lanxi’s textile output value has reached 33.6 billion yuan, maintaining double-digit growth for 12 consecutive years. The average efficiency of Lanxi textile industry’s intelligent transformation pilot enterprises has increased by 12.3%, and every 100 The cost per yuan of operating income has dropped from 89 yuan to 87.3 yuan, the efficiency of the loom has been improved by at least 1% to 5%, the average error rate has dropped from 2.38% to 1.04%, and the average consumption of water, electricity, and steam per 10,000 meters Volume dropped by 9.8%, 1.6% and 5.6% respectively…

Products are “bigly different”

Lanxi Textile is no longer satisfied with a piece of white gray cloth, but has developed into jeans, wall coverings, automobiles Interior fabrics, printed fabrics, colored fabrics, jacquard fabrics, etc. are all in the market. At present, the cotton elastic fabrics produced by Lanxi account for 80% of the national market share, forming a consensus of “find Lanxi for stretch fabrics”. The denim exported by Lanxi accounts for 80% of the national market share. With 1/7 of the country and 2/3 of Zhejiang, Lanxi has become an indispensable and important pole in the world’s denim industry. Zhejiang Xinlan Textile Co., Ltd. also led the formulation of the “Made in Zhejiang” standard for blended denim fabrics. At the same time, Zhejiang Junfang Textile Co., Ltd.’s annual output of 80 million meters of super wear-resistant flexible functional workwear fabrics industrialization project, Zhejiang Changlong Textile Co., Ltd.’s annual output of 150 million meters of high-end casual fabric production projects, Zhejiang Wanzhou Textile Group Co., Ltd.’s annual output The 120 million meter fashion clothing fabric project is accelerating. The implementation of these projects will further make Lanxi Textile’s product structure high-end.

▲Axle library workshop of Changlong Textile Company

Innovation “big difference”

In recent years, Lanxi Textile Industry has taken the development of fashionable textiles as the lead, and has continued to expand along the industrial chain. Strengthen scientific and technological innovation, extend the industrial chain, increase added value, and seek market breakthroughs. Today, Lanxi Textile’s foreign trade has touched 49 countries along the “Belt and Road” and has become a leading international fashion trend.A new force of �. In May 2018, an inspection delegation led by Darko, Governor of Ethiopia’s Southern State, and Theodore, Mayor of Hawassa City, entered the product exhibition hall of Xinlan Textile and were attracted by two fashionable denim jackets. These two denim jackets feel very much like silk, and they won’t leave wrinkles even after being kneaded several times. “This is the charm of fashion and innovation.” Members of the inspection team praised it one after another. Zhejiang Qijin Textile Co., Ltd. has overcome technical bottlenecks and achieved mass production of high-end shirt fabrics with high count and density of more than 100 count. Shuangdeng Home Textile Company cooperated with the team of Zhu Wenbin, a post-1985 returnee from Lanxi, to develop an intelligent ecological induction towel with the characteristics of “discoloration when exposed to contamination, decontamination and recovery”, so that after being exposed to oil, sweat and bacterial metabolites, it can The fabric quickly changes from blue to red, and after being washed, it can turn from red to blue again, reminding people of the safe use time of towels, and leading a new concept of fashionable, healthy and environmentally friendly life.

Gathering “big differences”

“Last year, domestic textile giants such as Tianhong and Ruyi competed to lower prices in order to compete for the Lanxi market. The price per ton of spinning yarn to Lanxi enterprises was at least more than 1,000 yuan cheaper than that of other places. . The reason is that the large demand in the Lanxi market stimulates upstream companies to adopt the strategy of small profits but quick turnover to seize market share.” Chairman of Lanxi Yuhua Textile Co., Ltd. said that Lanxi’s annual cotton consumption reaches 800,000 tons, accounting for 1/3 of the country. Therefore, although Lanxi is not a cotton-producing area, it is the area with the largest cotton sales volume and the lowest price in the country. Downstream foreign first-line brand buyers, domestic fabric purchasing companies and textile import and export companies have set up offices in Lanxi. Some large companies have an order of several million meters. With the improvement of industrial scale and agglomeration effect, Lanxi’s textile supply system and industrial innovation service system are becoming increasingly complete. Huiying Group, the first professional OTO service provider in the textile and apparel industry in China, signed a cooperation agreement with Lanxi to jointly build the “China Lanxi Textile and Apparel Supply Chain Service Configuration Center”. The center starts from the aspects of industrial chain management integration, supply chain service platform construction, regional industry e-commerce platform construction, and regional supply chain financial platform construction to connect the “vein” supply chain of Lanxi textile economy and enhance the overall competitiveness of the regional industry. level. At the same time, the Lanxi Cotton Textile Industry Innovation Service Complex is accelerating, and innovative service entities such as the Provincial Textile Quality Inspection Center, the Provincial Intelligent Manufacturing Expert Committee Expert Group, Zhejiang Sci-Tech University Lanxi Textile Research Institute, and Lanxi Cotton Textile Technology Innovation Center are Arrive in batches. “In the next three years, Lanxi will gradually realize equipment networking, data visualization, paperless documents, transparent processes, fewer people in the workshop, and service platform for textile enterprises, so as to solve the problem of recruitment difficulties and high energy consumption of textile enterprises. , slow turnover, low efficiency and other problems, a number of intelligent production lines, intelligent workshops, and intelligent projects have been built to basically realize “enterprise digital manufacturing and industry platform services.” Sun Weidong, deputy director of Lanxi Economic and Information Bureau introduced.


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Author: clsrich

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