On the 9th, the first stop of the “Weiqiao Binzhou · Enterprise Tour” themed interview event came to Shandong Weiqiao Entrepreneurship Group Co., Ltd., where we visited the company in depth and interviewed the Weiqiao Textile Technology R&D Center and Weiqiao Textile Green Intelligent Integrated Production Line Project. The lens in your hand truly records and feels the secrets of the operation of the world’s advanced textile factories.
01 Weiqiao Textile Technology R&D Center
Weiqiao Textile Technology R&D Center is committed to the research and development of new technologies, new materials, and new products, covering provincial enterprise technology centers, provincial industry technology centers (cotton textile industry), and engineering technology research centers. , industrial design center, key laboratory, etc., which can carry out more than 40 textile testing projects, as well as research and development activities such as textile material analysis, dyeing and proofing, and textile performance research. The center has carried out extensive cooperation with China Textile Information Center, National Textile Product Development Center, China Cotton Textile Industry Association, China Textile Engineering Society, Donghua University, Wuhan Textile University, Qingdao University, Tianjin University of Technology, etc. In the past two years, it has led or participated in More than 10 industry standards have been formulated and revised, and more than 200 achievements have been patented.
It has successively developed new products such as segmented elastic yarn, hollow cotton yarn, soft core yarn, graphene functional textiles, seaweed fiber textiles, Ivy plant antibacterial textiles, etc., and organized and carried out Research on key technologies for one-step weaving and forming of home textile products and other technological innovations. The company’s “One-time Weaving and Forming Graphene Three-dimensional Seamless Duvet” was selected as one of the “Top Ten Innovative Products of China’s Textiles”, and many of its works have won awards in China International Fabric Design Competition, China Eco-friendly Fabric Design Competition, China Fashion Fabric Design Competition, and “Zhang Jian Cup” He has won awards in competitions such as the China Home Textile Design Competition, and some of his award-winning works have been permanently collected by the China Silk Museum.
02 Weiqiao Textile Green Intelligent Integrated Production Line Project
The Weiqiao Textile Green Intelligent Integrated Production Line Project is a key project of Weiqiao Entrepreneurship Group to accelerate the conversion of old and new driving forces, promote corporate transformation and upgrading, and achieve high-quality development. It is also a follow-up to the construction in 2016 After the 125,000-spindle intelligent spinning production line, another green intelligent spinning and weaving integrated project was built in 2019.
The project is a new factory built on the basis of the demolition of the original factory. There is no new floor area, an investment of 820 million yuan, and a construction area of 85,000 square meters. Construction started in April 2019, and equipment started in September. It was installed, commissioned at the end of November, and put into production in December. It once again achieved the “Weiqiao speed” of civil construction in the same year, installation in the same year, and production in the same year.
The project all adopts the world’s most advanced production equipment, and is equipped with a powerful big data platform and advanced management system to achieve “intelligentization of the entire production process”, “intelligentization of the control system” and “informationization of online monitoring” “”Green manufacturing process.” It has an annual production capacity of 15,000 tons of high-end compact spinning yarn and 35 million yards of high-end fabrics.
The construction of this project has created many industry firsts:
First, the equipment is the most advanced. The spinning workshop has an intelligent doffing roving frame, a new generation of ultra-long intelligent spinning frame, and an intelligent package logistics system for package yarns. It employs about 10 people for every 10,000 spindles of spinning. The weaving workshop has the latest imported high-speed air jet looms and electronic jacquard machines. The sizing machines, warping machines and drawing machines are also all imported equipment, all of which are the most advanced in the world.
The second is the establishment of a smart order and process big data platform system for the first time in the field of cotton textiles, forming a closed-loop management of orders, procurement, planning, production, warehousing, logistics, customer delivery, feedback, etc., and achieving The entire production process of the order is tracked. Through the integration of textile production with the modern Internet and the Internet of Things, digital, networked, and intelligent technologies are fully utilized to turn people, machines, raw materials, processes, environment, products and other elements into an organic and unified large system, making the enterprise’s intelligent manufacturing Always maintain the world’s leading level.
Third, it is the first in the textile industry to realize full process, full coverage, three-dimensional data collection and 360° production monitoring without dead ends, and has built a transparent factory with traceable quality throughout the entire process.
The fourth is to build the first 5G remote operation and maintenance management and control system that is “four-party integrated” with the manufacturer’s supply chain, equipment manufacturer’s technical expert station, product client, and company management. Fifth, it is the first company to use laser navigation AGV cars to realize the automation of the entire spinning process logistics, and realize the integration of textile logistics through the docking of AGV and weaving.
On May 29, Weiqiao Textile’s “Key Technologies and Industrialization of Intelligent Spinning Factory Based on Data Flow” project appraisal meeting was held. At the meeting, the Expert Appraisal Committee of the China Textile and Apparel Federation unanimously passed the appraisal: This project is a spinning factory based on 5G technology, which integrates online real-time data throughout the entire process and provides an intelligent real-time intervention system, realizing real-time measurement and control of product quality and equipment status throughout the entire process. ,�The integrated technology has reached the international advanced level. </p