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Orders are “full” and have bucked the trend! Six years of “hard work” in waterless dyeing! Jifa Group polishes its technological innovation label!



As a long-established leading enterprise in China’s textile industry with a history of 65 years, more than 30 companies and branches, more than 20,000 employees, and an annual output value of over 10 billion, h…

As a long-established leading enterprise in China’s textile industry with a history of 65 years, more than 30 companies and branches, more than 20,000 employees, and an annual output value of over 10 billion, how does Jifa Group cope with this era of digitalization spurring changes in various industries? Transformation and upgrading have always attracted social attention. This year, amid the huge impact on the global textile industry, Jifa Group’s orders for the second half of the year have been “full”. It is expected that this year’s operating income will achieve a “bumping increase”.

Behind such an outstanding achievement is Jifa’s long-term persistence in investing in technological innovation, as well as its keen capture of market changes and trends. On December 8, the “New Development, New Mission” 2020 central, provincial and municipal media Jimo enterprise concentrated interview team came to Jifa Group to explore how the company gradually shed its traditional labels and polished its smart manufacturing brand.

01

Intelligent Transformation

Internet The transformation increased overall efficiency by 30%

In recent years, as textile orders have gradually shifted from small varieties and large batches to multiple varieties and small batches, Jifa began to explore smart manufacturing in 2016 The road to transformation. On the one hand, through the informatization transformation of the industrial Internet, the industrial chain links have been opened up, and the overall efficiency has been increased by 30%, ensuring that orders can be delivered in a short time; on the other hand, the innovative production and sales model has been solved through “secondary planning” In order to solve the inventory problem, the number of related jobs such as designers and pattern makers has been increased by more than 30%, further completing the industrial chain.

Opportunities only come to those who are prepared. After the epidemic broke out at the beginning of the year, Jifa transformed its clothing production line into a mask production line needed for epidemic prevention within two days, and organized more than 200 employees to produce at full capacity to provide material support in response to the new coronavirus pneumonia epidemic.

“In the process of Jifa Group switching to mask production, relevant government departments have given strong support. When the disposable medical masks produced meet the market conditions, we will report to the Provincial Market Supervision Bureau Submit relevant application materials and wait to obtain a Class II medical device license. However, there are many such companies waiting for acceptance, and the acceptance queue period is long, which will greatly increase the cost and market pressure of the company.” Wang Gang of Jifa Group told us After the service enterprise team dispatched by Qingdao City to Jimo District learned of this situation during an on-site visit, they actively assisted in docking with the Provincial Market Supervision Bureau, promoted “special handling of special matters”, launched the green channel for acceptance, and helped Jifa obtain the approval in the shortest possible time. License, obtained the key “market entry permit”, and also provided a new material support channel for Qingdao to respond to the new coronavirus epidemic.

In the past, the market for instant products was mainly overseas. At present, the domestic market for instant products has accounted for more than 40%, and there is a continued increase trend. According to reports, the orders received by Jifa are currently “full”, and this year’s turnover is expected to rise instead of falling, achieving “a rise against the trend.”

02

6 years of “hard work” on waterless printing and dyeing technology

Get breakthrough progress

In the textile industry, fabrics are the key and materials are the foundation. In recent years, Jifa Group has invested more than 300 million yuan in technology research and development every year, and has achieved fruitful results in fabrics and some industry-disruptive technologies. Waterless printing and dyeing technology is one of the typical examples.

In 2014, a severe drought occurred in Qingdao and other places. This made Jifa, who consumes a lot of water, have a premonition that water will be a bottleneck restricting the further development of textile enterprises, so he started R&D PR for waterless dyeing technology. After 6 years of “hard work”, Jifa Group has achieved continuous normal operation of equipment in both small and pilot tests. At present, all indicators of the project’s products have reached relevant national standards, with significant energy saving and emission reduction effects, and have the industry’s conditions for progress. “The entire research and development process cost over 100 million yuan and involved more than 3,000 experiments. Currently, 41 patent applications have been submitted and 23 have been approved. Patent authorizations have also been obtained in Japan and the European Union, and patent applications in the United States are being accepted.” Jifa Group Deputy General Manager Wan Gang said that the China Textile and Apparel Industry Federation has defined this technology as one of the top ten disruptive technologies in the textile industry since the founding of the People’s Republic of China.

With strong R&D support, cutting-edge scientific and technological innovations such as smart factories, waterless printing and dyeing, and smart clothing are being produced one after another. There are more than 1,000 new fabrics launched every year, and the annual output of smart factories has reached more than 200 million pieces. Among them, Jifa’s independently developed “marine biological chitin fiber” won the second prize of the National Science and Technology Progress Award, and has obtained 6 national invention patents and 2 foreign PCT patents in the field of chitin fiber. “At present, the chitin fiber wound healing, hemostasis and other medical materials we have developed have been widely used in Japan, the United Kingdom and other countries.” said Wang Gang of Jifa Group.

In the new development pattern with the domestic cycle as the main body and the domestic and international dual cycles reinforcing each other, Jifa Group has relied on the hard work and hard work of more than 20,000 employees. Wisdom has paved the way for the intelligent transformation of traditional textile enterprises. Wan Gang said that Jifa will further optimize the international layout of the industry, focus on the expansion and development of the domestic market, adhere to green ecological thinking, and strive to make Jifa…�This “golden flower” will last forever. </p

This article is from the Internet, does not represent Composite Fabric,bonded Fabric,Lamination Fabric position, reproduced please specify the source.https://www.tradetextile.com/archives/29301

Author: clsrich

 
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