Textile people who have orders now may be most concerned about the production status of major dyeing factories and the production and holiday times. After all, at the end of the year, the market It’s always full of variables, and of course this year is no exception. In more than half a month, Zhejiang has experienced power restrictions and production restrictions, environmental protection shutdowns, and steam and production restrictions. The textile industry has been greatly affected to a certain extent.
Coupled with the instability of the new coronavirus epidemic in winter, everyone is more worried about the production of the textile industry. They are not only afraid of bringing the holiday early this year, but also worried about the delay in starting work after the holiday. Rushing into production within the limited and certain time at hand is the only choice textile workers can make.
Order congestion intensifies, 6 setting machines with 549 cylinders of fabrics
It is natural that dyeing factories will be busy at the end of the year. After all, the one-month Spring Festival holiday will bring global Textile orders are compressed towards the period before and after the year. However, this year, because the epidemic has not yet ended, especially in Europe and the United States, it is also in a state of continuous outbreak and loss of control. It is completely understandable if dyeing factories do not have enough orders. But in fact, many dyeing factories not only have no shortage of orders, but also have many orders.
AccordingtoanemployeeofadyeingfactoryAccordingtotheintroduction,therecentordersintheirfactoryarereallytoomany.Thesixsettingmachinesinoperationhavealreadyqueuedup549cylindersoffabricat5pmonJanuary10.Eachsettingmachinehasataskof91cylinders,whichisfarbeyondthefinalsetting.Themachineisoperatingatnormalproductioncapacity.Attheoptimalspeedofsettingthreecylindersperhourpersettingmachine,eachsettingmachinecanonlyprocess72cylindersin24hours.Infact,by5o’clock,thefinalizationworkshophadonlycompleted215cylinders,withacompletionrateoflessthan40%.Don’t worry, if you go at this rate, you won’t be able to finish it in another 12 hours.
This factory is in the middle of the It was very busy a month ago, but at that time, the task of each molding machine was about 70 cylinders per day. We were not in a special hurry to ship, and it was basically impossible to order. If you wanted to order, you could usually only come in the middle of the night. Just fine. But now that each unit has increased to more than 90 cylinders, it has exceeded the production capacity limit. According to a trader who processes in a dyeing factory, it is basically impossible to get a place in the queue for finalizing the final product recently. If you want to get it, you can only lie to the workshop director and tell him that the order is urgently shipped. Otherwise, you will have to wait in line day by day. .
In addition, dyeing factories are so busy not only because of the improvement in order volume, but also due to the shortage of workers in dyeing factories.
The return of workers to their hometowns has intensified, and the shortage of workers in dyeing factories has spread
Recently, due to the epidemic, various places are advising workers to celebrate the Spring Festival in place. Some regions have introduced many incentive policies, such as triple wages, holiday subsidies, etc., in order to reduce the flow of people and reduce the difficulty of epidemic prevention and control. But for some workers who are eager to return home, the temptation of money is far less than that of their hometown. Many workers are even worried that the epidemic prevention situation will become more severe in the future and they will not be able to travel back to their hometowns, so they leave the factory and return to their hometowns early.
During New Year’s Day, the market Many dyeing factories have already experienced serious shortages of workers in certain aspects, especially steps such as unwinding, dehydration and width opening, which are basically done by salesmen and customers themselves. These links are mainly due to the basic one-person-one-machine model. Once the relevant worker leaves, the corresponding machine can only stop. Other links are often operated by multiple people, and the machine will not stop due to the absence of one person. Although one person takes care of multiple dye vats, there are usually a large number of dye vats in operation, and dye vat workers are generally paid relatively well and will not leave their jobs easily.
But recently the dyeing factory is short of people Human condition has begun to spread to the dyeing vat. According to a trader, they recently had two vats of work being produced in the dyeing factory, but there were not enough workers in the dyeing vats, and no one was able to produce their orders. To this end, he privately found two dye vat workers and gave each of them 50 yuan to help them take the time to make it. Normally, when a dye vat worker makes a vat of work, the factory will give him a commission of about 30 yuan and a cash red envelope of 50 yuan. Of course, some people are willing to help.
But this also reflects that there is a shortage of personnel in the core dye vat link of the dyeing factory. I am afraid that other links will only be worse.
Dyeing factory production at the end of the year and the beginning of the year is a torment for the dyeing factory and customers. The dyeing factory has to face…The double blow of employee turnover and customer reminders; customers have to face possible delivery delays in orders and possible quality problems in rushing goods. But in any case, any difficulties under the epidemic seem less important in the face of orders and profits.
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